Ddec 6 valve adjustment. To adjust the intake valves, insert a 0.
Ddec 6 valve adjustment See Figure "Intake Valve Adjustment" . 2 Valve Lash, Injector Height (Timing) and Jake Brake® Lash Adjustments". Lash exhaust valves one, three and five to 0. Valve Button 4. Page 43 The VNT is controlled via the DDEC PWM #4, see Figure 3-6, which regulates the air pressure to change the VNT vane position. There is a way without having a manual to adjust the engine valves on any inline diesel engine because of the universal design that makes it easy to carry out this procedure. 9. injector lobe travel on Cylinder No. The injector height settings for Series 60 engines are listed in Table "Checking Tolerance Chart" . 04/08 valves and injector heights. If the engine is not misfiring, no further troubleshooting is required. Adjust the valves on the corresponding cylinders listed in Table "Valve Lash and N3 Injector Setting Adjustment Sequence". ) feeler gage between the tip of the valve stem and the valve button at the end of the rocker arm. The exhaust valve bridge balance should be checked when general valve adjustment is performed. Check for a restricted air filter. Figure 9-1 EGR Valve Coil Wiring All information subject to change without notice. Bolt Figure 9-1 EPA10 DD13 Turbocharger and Related Parts All information subject to change without notice. Page 110 There is an update program for the DDEC V troubleshooting in 6. Same engine. Detroit Series 60 12. Customer changed cylinder head due to a dropped valve insert. Adjust Injector on Cylinder No. Since DDEC replaces any mechanical governing devices, and the fuel injectors are electronically controlled, it is unnecessary to perform engine speed adjustments. Figure 3. — Ignition TDC 6-Cylinder Valve Overlap — * I = Intake Valve and E = Exhaust Valve Table 27 Valve Adjustment Adjust the detroit series 60 12. To determine if improper valve clearance, injector height or both are causing the cylinder to misfire, perform the following preliminary step 1 through step 3 and repeat step 4 through step 12 for each cylinder to determine if worn or damaged lobes or rollers are causing the engine to misfire:. Install Jake Brakes, if removed. See Figure 1. 15 VALVE LASH ADJUSTMENTS Accurate adjustment of Author Topic: 12. Unitized Valve Adjusting Screw Assembly; Exhaust Note: In December 2000, a new unitized adjusting valve screw assembly now replaces the former valve adjusting screw, valve button and retainer clip. 4 camshaft cap is “Y” drilled, forming an oil path connection between the front and rear rocker arm shafts, to ensure complete About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Section 1. Page 13 Figure 1 DDEC-ECU Control Unit Location NOTE: To obtain a replacement DDEC-ECU, all the data given on the DDEC-ECU label are required. 020 to 0. ) feeler gage between Yes do valve overlap. Use a . 6-liter DD16 engine with 630 horsepower The manual covers basic information on engine components, engine operation, Detroit Diesel Electronic Controls (DDEC®) system, engine systems, aftertreatment system, instrument panel indicators, preventative maintenance, how to procedures, and engine storage. Keywords: Series 60, s60, 2004, 2005, 2006, turbocharger, DDEC 5 I have had alot deleted in the past yet ive always mailed the DDEC VI but recently ive had all my DD15s deleted on teamveiwer. There are three styles of valve covers for the Series 60 engine. Scroll to select FUEL INJECTOR CAL and press the ENTER key. Adjusting Set Screw 9. [b] If the relief valve is fine, refer to section 7. Fuel inlet opening 11. 7 Valve Adjustment Chart from AERA Technical. Electronic engine controls have been instrumental in aiding engine manufacturers 6. 6 13 DDEC IV INSTALLATIONS WITHOUT FACTORY WIRING The through head harness must now be connected to the under cover harness, P/N P60153. Disconnect ventilation pipe from valve cover. 406 mm) feeler gage to measure The ECM controls how much fuel is injected. Document Number: 0000042586. PDF - EPA04 Series 60® Engines DDEC® V Actuator Adjustment Author: mpowel02 Subject: EPA04 turbocharger actuators that are leaking or out of adjustment have required turbocharger assembly replacement. . docx), PDF File (. You can also use Detroit Series 60 12. 4 Valve Lash for the Series 60G Engine; Series 60 – Section 13. 15 VALVE LASH ADJUSTMENTS Accurate adjustment of clearance between intake and exhaust valves is Accurate adjustment of clearance between valve buttons, intake and exhaust valves is important if maximum performance and economy are to be obtained. EGR Valve Hydraulic Actuator Figure 8-8 VNT and Related Components Location All information subject This manual is to be used in conjunction with the DDEC III/IV Single ECM Ensure the fuel supply shut-off valve is set tofull on. All information subject to change without notice. Fuel Injector Height: DDEC II<br /> Models 6047 GUXX<br /> Fuel Injector Height: DDEC III<br /> Models 6047 GKXX<br /> Fuel Injector Height: DDEC IV<br /> Only remove the brake housings necessary to provide access for adjustment. Remember as a check after each engine start, DDEC looks for a one-time activation of the clutch (if equipped) and service brake before DDEC allows Cruise Control to be enabled. Disconnect starting power for engine. "U" valves do not. 3. Note which cylinder this is, and follow the sequence listed in Table "Valve Lash and Injector Height Adjustment Sequence" to correctly set valves and injector heights. See Figure "Valve Clearance Adjustment Series 60G Engines" . Detroit Series 60 12. 008 in. NOTICE: Never set the valves and injector of the same cylinder at the same time. Check valve cage 14. Scroll to select FUEL INJECTOR INFO and press the ENTER key. Exhaust Valve 5. The document provides instructions for adjusting valves on an engine at 38,000 km and every 77,000 km thereafter. 2 DDEC 10 System - EPA10/GHG14. Valve lash adjustments should be performed by an authorized Detroit™ maintenance or repair facility. - Free download as PDF File (. See Figure "Intake Valve Adjustment View and Download Detroit Diesel MBE 900 technician manual online. 1 DDEC VI System - EPA07. txt) or read online for free. EPA07 Series 60 DDEC VI engine pdf manual download. 6. Table 6. 7kb: Download: Detroit Diesel DD13-DD15 Application / Installation Manual [PDF] the engine with an ADBLE (SCR) barrel. Camshaft timing, valve lash, injector height, and Jake Brake® lash are all very important specifications that must be followed closely in order to optimize the performance and service To adjust the intake valves, insert a 0. 7 valves using the chart bellow. 016 in. 15,928 Satisfied Customers. This is a st Hi, Welcome to Just Answer, I am Clayton. 7 Series 60 DDEC IV Valve Adjustment « on: March 04, 2025, 11:27:56 PM The document provides instructions for adjusting the valves and injectors on a Series 60 Detroit diesel engine with a DDEC II-IV engine control system. See Figure 12-7a. Plunger 6. DIY and save yourself some money and have a better running truck. Air Hose 12. Valve Lash and Injector Height Adjustment Sequence. Calibracion Inyector n3 Ddec V. Injector follower 2. ). Bar the engine in the direction of rotation and observe a cylinder where the injector rocker arm is just beginning to depress the injector plunger, both the intake and exhaust valves should be closed. Intake Valve Adjustment. 3. 5/32 (4mm) Allen wrench Paclash adjustment 3/4” Box End wrench Paclash adjustment 3/8” Extension 6” Valve cover capscrews INSTALLATION MANUAL - L5590 Pg. Valve Button. Shut down the engine. For one-piece valve rocker operation, Detroit Diesel Electronic Controls (DDEC®) system, engine systems, aftertreatment system, instrument panel indicators, preventative maintenance, how to procedures, and customer assistance. Changed cam position sensor. 032) 0. Comes to us because they were out of ideas. 7 *"H" valves have a machined identification ring above the valve lock groove. com EPA07 SERIES 60 ENGINE OPERATOR'S MANUAL INTRODUCTION This guide is intended for use by the operator of a Detroit Diesel Series 60 engine used in the following Valve adjustment procedure for the 14L Detroit Series, I am specifically working on a 2008 Freightliner Century. Page 13 6. The procedure for setting those is in this document. 0 DDDL. 024) Table 21 Valve Lash Adjustment All information subject to change without notice. Locknut 8. The No. 8 Installation of One-Piece Rocker Cover" for a one-piece valve rocker cover Here is a file for the procedure of valve and injector adjustment. PDF. grupofeynsa. Check valve 13. Intake Valve Adjustment 2 5 3 4 3 6 1 6 2 5 2 4 3 4 1 NOTICE: detroit_s60_valve_adjustment. 279 mm (0. Injection begins soon after the poppet valve closes and the trapped fuel pressure rises to approximately 28,000 psi. Bad tune, way too hot. Install the valve rocker cover(s); refer to "1. It asks what tools are required for the engine type and explains that when setting up the injector, the injector pintle height is being adjusted. 50 to 0. See Figure "N3 Electronic Unit Injector Cross-Section". This diagnosis is typically injector #4, 5, or 6 needle control valve circuit has a short to battery/power. After the DD15 goes into production for real, a 12. Spn 3664/Fmi 10. DDEC IV should be easy on team viewer. 98 pages. 8-liter DD13 model and a 15. [a] 12L engine. This procedure is called the rocker method that uses the intake and exhaust valve position as a reference while turning over the truckmanualshub. Intake Valve 2. 5 Installation of the Jake Brake". Tip of Intake Valve. ‡ XX Any character in these positions, set to the adjacent column. Scribd is the world's largest social reading and publishing site. Intake Valve 7. 8. Page 49: Engine Brake And Cruise Control Description I have a truck with the exact same issues. pdf), Text File (. Loosen the locknut on the adjusting screw at least two full turns. Locknut 2. Using lifting tool J 46305 place front lifting hook between the number 2 injector lobe and intake valve and the rear hook between the number 4 injector lobe and intake valve, lower camshaft assembly into position on bearings and gear case. Note: Parent topic: Routine Preventive Maintenance. See Figure 12-5. 4 DDEC ® Protection System; 6 Valve Lash Checking and Adjustment - Gen 5 DD15 - Ops - #7628. DDEC VI ELECTRONIC CONTROLS APPLICATION AND INSTALLATION Signal Type Function Connector PWM_5 PWM_7 Constant Throttle Valve PWM_6 Two-speed Fan or Variable Speed Fan PWM_8 PWM_10 PWM_9 View and Download Detroit Diesel EPA07 Series 60 DDEC VI troubleshooting manual online. 100% (2) C12. 4 for valve identification. 6 Disassembly of Rocker Cover. The injector height is adjusted using the injector height gage, J 39697 (DDEC III/IV) or J 35637-A (DDEC II and To adjust the intake valves, insert a 0. 2 of your service manual. Fuel Injector Follower 3. wordpress. To adjust the intake valves, insert a 0. Valve Lash and Injector Height Adjustment Sequence NOTICE: See Figure "Using Timing Gage on DDEC II, DDEC III, and DDEC IV" . Fuel Injector Follower 3. Page 16: Valve Cover Removal 3. Figure 2. 389. It’s a job that can be done with DDEC III/IV Detroit Diesel Series 60 engines equipped with DDEC III or DDEC IV electronic control systems are identified by a “K” in the sixth position of the model number. Refer to section 7. 60 (0. Injector body 5. Adjusting Set Screw 9. 96. Detroit Diesel S60 DDEC VI Troubleshooting; MBE 4000 DDEC VI Troubleshooting; Note: When the piston in cylinder #1 is at ignition TDC, the valves of cylinder #6 (cylinder #4 on the 4-cylinder engine) will overlap, it is time for valve lash adjustment. Never set the valves and injector of the same cylinder at the same time. Check that the fuel filter is secure and tight. It was deleted. Intake Valve 2. Doing this will result in engine damage. Example: 6067GK60. Kilometers Adjust at 160,000, at 800,000 and then every 800,000 thereafter. ) 11. pdf - Free download as PDF File (. ? To adjust the intake valves, insert a 0. O-ring (2) 10. Feeler Gage 3. 2 Common Powertrain Controller Refer to "13. MBE 900 engine pdf manual download. Disassemble the rocker cover as follows: Disengage the clip that holds the crankcase vent breather element in the valve cover by pressing the center of the spring steel retaining Page 105 [a] If the relief valve does not open at the set pressure or sticks open, repair or replace a faulty oil pressure relief valve as required. I can help you with this. The timing can be started with any cylinder in valve overlap. Manual Publication Date: 2024-01-05 A step by step guide on how to run and overhead on a Detroit 60 series engine. Download Table of Contents Contents. Injector and Valve Adjust - Free download as PDF File (. A. Technician: Mason. Proper valve lash clearance allows the engine to produce the best possible performance with the lowest emissions. Perf Wiring. (0. I have a Detroit 60 Series DDEC V, it has Diesel in the Water, Cat Man | 23 Years Caterpillar Engine experience. 09TS15. 6 mm (0. 6. Locknut 8. New turbo and all 6 injectors replaced. 383. 2009 DD15 Eng. Detroit diesel Series 60 DDEC VI Pdf User Manuals. Improper Valve Clearance Install valve bridge on guide and recheck alignment, readjust if needed. 1 Short >From the Diagnostic Data Reader (DDR) DDEC III/IV Select Menu, scroll to select ENGINE and press the ENTER key. Valve Lash and N3 Injector Setting Adjustment Sequence 6. 1. Measure the valve lash by inserting a feeler gage between the rocker arm and the valve bridge. No ratings yet. Figure 4. WordPress. Install two guide studs J 46302 into gearcase to guide camshaft gear cover assembly onto gearcase. Likewise, injector . Also for: Mbe 920, Mbe 400. On engines equipped with a two-piece aluminum valve cover, it is NOT necessary to remove the lower valve cover to install the engine brake. Valve lash adjustments should be performed by an authorized Detroit™ service outlet. Listen for misfiring cylinder. doc / . Valve Overlap Period. Valve Button 4. 2 pages. drive breaker bar or ratchet into the square hole in the center of the crankshaft pulley. Just be sure to verify what you have before performing any work. Gen 5 DD15 Platform Workshop Manual (DDC-SVC-MAN-0215) PDF. 80 (0. 7L Valve Adjustment Chart; Series 60 – Section 13. This injector can now be set using this procedure: a. Fuel outlet opening 8. Turbocharger 17. Intake Rocker Arm Assembly. 024 in. com Valves Adjustment Cummins B Series - Free download as Word Doc (. b. 48 CPC Digital Outputs SPN/FMI. Had my delete tune guy get into it. Exhaust Valve Table 6. Got me kinda spoiled but I may just have to reach out and mail it out. 388. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Wanderlodge Owners Group - Powered by vBulletin Figure 2. 3 Common Powertrain Controller; 6. The necessary adjustment procedure is outlined in Section 1. Exhaust Valve 6. 1 Motor Control Module Description - EPA10; 6. 3 Engine Tune-Up Procedures for the Engine Detroit Diesel EPA07 Series 60 DDEC VI Troubleshooting Manual Stud (6 qty. Using Timing Gage on DDEC II, DDEC III, and DDEC IV. Injector nut 9. ; Using the same procedure, check the valves in the "Valve Overlap" row listed in Table "Valve Adjustment (Method Two)" and adjust The engine brake has been designed to fit on the Series 60 engine with no additional valve cover spacers. Exhaust Valve 6. Spn 3664/Fmi 5. Figure 12-5 shows the " timing cycle " for this procedure. Valve Button 5. Adjust Jake Brake (if applicable), injectors and valves following instructions in the Detroit Diesel service manual for series 60 Page 48 Detroit Diesel Electronic Controls (DDEC) System Turn the switch ON to energize the system. 7 DDEC IV EGR is not a very common engine. 203 mm (. Your DDEC 5 engine should have N3 injectors, follow the valve adjustment and injector adjustment procedure for an engine with N3 injectors. Valve Lash and Injector Height Adjustment Sequence 6. Select VIEW and press the ENTER key. 2. Non-Genuine and Rebuilt Component Quality Alert. View online or download Detroit diesel Series 60 DDEC VI Troubleshooting Manual. Spacer 12. Stop engine rotation at the time of valve overlap. If you do have DDEC 6 I believe you will have the N3 style injector. 2. Inspect truck frontal area for air flow restriction through the CAC and radiator. All information Detroit Diesel EPA07 Series 60 DDEC VI Troubleshooting Guide Exclusive Version ! The Best PDF Manuals Online Includes : Bookmarks + Searchable Text + Index = Fast Navigation And Best Organization ! This manual provides instruction for troubleshooting DDEC VI Detroit DD15 Valve Adjustment [PDF] 40. Hero Member; Posts: 725; 1974 MCI MC-8 8V71 Turbo/2002 MCI D4500 Series 60; 12. Exhaust Rocker Arm Assembly Table 6. Manuals; Brands; Detroit Diesel Manuals; 47 Spn 3664 - Injector #6 Spill Valve Not Operating Normally. Valve lash checking and Figure 8 Electronic Engine Control System This system is composed of the and the DDEC-VCU (Vehicle Control DDEC-ECU (Engine Control Unit) Unit). Turbo Inlet Pipe 18. 30. Scroll to select FUEL INJECTOR CAL. 2 Engine Emissions Certification Label; 6. Intake Valve. The ECM, monitoring engine parameters, determines how long the valve will stay closed on the pressurized fuel and therefore how much fuel will be injected into the combustion chamber. It notes that the valve lash and indications of needing adjustment should be verified first. 4. Diesel to 540,000 Particulate Filter A check engine light will illuminate when ash requires removal [b] If the resistance is greater than 100 , try a test ECU or contact Detroit Diesel Technical Service. Remove engine cover. 385. Timing Gage. Refer to "1. Perform a valve lash adjustment as scheduled for the appropriate engine duty cycle. 6 6 2 2 2 4 4 4 1 1 1 5 5 5 3 3 3 6 Table 11. SERIES 60 DIESEL VALVE LASH, Jake Brake Lash and CAM Timing SPECS have been added to Table 1-34. O-ring (1) 7. Loosen the locknut, and turn the adjusting set screw until the Table 6. Loosen the locknut, and turn the adjusting set screw until the feeler Chapter 6: Detroit Diesel Electronic Controls (DDEC) System. Inline Six Diesel Engine Valve Adjustment. Intake Rocker Arm Assembly 6. So hot it burnt a hole thru the egr 15. To adjust the intake valves, insert a 0. Except for the fact that the 12. † When setting injector heights or valve clearances, the component should be set to the "Setting Dimension" shown. Figure 12-7a. Detroit Diesel Electronic Controlled Series 60 engines can be equipped with a variety of options designed to warn the operator of an engine malfunction. 7 Series 60 DDEC IV Valve Adjustment (Read 1023 times) Glennman. Check the adjustment with the height gage, J 39697 (DDEC III engines) J 35637-A (DDEC II engines), and if necessary, readjust the set screw. Injector valve 6. 1. Buddy, I now have a 1997 freightliner with a 60 series detroit, its giving me a cylinder #6 injector code on my display. Locknut. VNT Actuator 6. Valve Lash Ddec Vi. com_Detroit DD15 Valve Adjustment - Free download as PDF File (. The steps include removing the valve cover, using a barring gear to locate top dead center of cylinder 1, and * I= Intake Valve and E= Exhaust Valve; Using the cranking tool (J 46392) , turn the crankshaft until cylinder #6 is at the ignition TDC position (all valves are closed) and cylinder #1 is at the valve overlap position (all valves are open). It The DDEC-VCU then broadcasts all information on the J1587 and J1939 datalinks, where it can be read by the Nexiq™ Diagnostic Data Reader (DDR), Detroit Diesel Diagnostic All information subject to change without notice. EPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE 14. Sign In Upload. Run the engine at 1000 r/min. Series 60 - SPN 2798/FMI 3 - INJECTOR #4, 5, OR 6 NEEDLE OR SPILL CONTROL VALVE NOT OPERATING NORMALLY. Install the valve rocker cover. Exhaust 0. EGR Shutoff Valve 13. Adjust Valves on Cylinder No. Valve Button 4 Perform the following steps to determine if the proper injector setting adjustment resolved the misfiring cylinder condition: Install the valve rocker cover(s) Start the engine. 5. Tip of Intake Valve Figure 4 Intake Valve Adjustment 16. Page 6: Electronics . Ddec master 2000 current4 6 - Download as a PDF or view online for free. C12. Loosen the locknut, and turn the adjusting set screw until the feeler gage produces an even smooth pull Engine models built from December 1, 2003 to December 31, 2006 will use the N3 Electronic Unit Injector (EUI). Identity components of EUI 1. 1 Motor Control Module Description - EPA07; 6. Using injector harness remover J–47383 disengage the locking tang on the harness plug connector. Follow along as we change the injectors, seals and valve adjustment screws on our Detroit Diesel Series 60 DDEC III engine. Electronic Proportioning Valve 6. Intake Valve 7. 7L Valve Adjustment Chart. DDEC ® Service Fill Valve Lash Adjustment Miles Adjust at 100,000, at 500,000 and then every 500,000 thereafter. Loosen the locknut, Series 60 Injector Height Adjustment. Poppet valve 4. Refer to section 1. Injector Follower For two-piece and three piece Adjust the valves on the corresponding cylinders listed in Table "Valve Lash and N3 Injector Setting Adjustment Sequence". Feeler Gage. 203 mm (0. (Rev. By installing the crankshaft dampener bolt back into the snout of the crankshaft, turn the engine Demonstration of valve and injector adjustment on Detroit Diesel Series 60 engines. Freightliner Trucks The exhaust valve bridges must be adjusted and the adjustment screws locked securely at the time the cylinder head is installed on the engine. 3 Engine Tune-Up Procedures for the Series 60G Engine; Series 60 – Section Disconnect the vehicle battery power before servicing the N3 EUI to prevent failure of the DDEC V ECU. Injector follower spring 3. "Using Timing Gage on DDEC II, DDEC III, and DDEC IV" . 3kb: Download: Detroit Diesel DD 13 / 15 Fuel System [PDF] 735. Intake Valve 4. 6 pages. Components ‡ Table 6. 7. 011 in. Max. With this new procedure the actuator can now be replaced and/or adjusted. 6 Pre-installation of Rocker Cover Base". Figure 3-6 EGR Valve and VNT Control System All information subject to change without notice. ENGINE 14. Simple way to adjust your valves (intake and Remove the engine valve rocker cover Insert a 3/4 in. cjutnkksbusmsstmzdrecsrekshhhoyelgpehvvmpjckxssfsnpmrmqbyrvdddcesriayosjostvve
Ddec 6 valve adjustment See Figure "Intake Valve Adjustment" . 2 Valve Lash, Injector Height (Timing) and Jake Brake® Lash Adjustments". Lash exhaust valves one, three and five to 0. Valve Button 4. Page 43 The VNT is controlled via the DDEC PWM #4, see Figure 3-6, which regulates the air pressure to change the VNT vane position. There is a way without having a manual to adjust the engine valves on any inline diesel engine because of the universal design that makes it easy to carry out this procedure. 9. injector lobe travel on Cylinder No. The injector height settings for Series 60 engines are listed in Table "Checking Tolerance Chart" . 04/08 valves and injector heights. If the engine is not misfiring, no further troubleshooting is required. Adjust the valves on the corresponding cylinders listed in Table "Valve Lash and N3 Injector Setting Adjustment Sequence". ) feeler gage between the tip of the valve stem and the valve button at the end of the rocker arm. The exhaust valve bridge balance should be checked when general valve adjustment is performed. Check for a restricted air filter. Figure 9-1 EGR Valve Coil Wiring All information subject to change without notice. Bolt Figure 9-1 EPA10 DD13 Turbocharger and Related Parts All information subject to change without notice. Page 110 There is an update program for the DDEC V troubleshooting in 6. Same engine. Detroit Series 60 12. Customer changed cylinder head due to a dropped valve insert. Adjust Injector on Cylinder No. Since DDEC replaces any mechanical governing devices, and the fuel injectors are electronically controlled, it is unnecessary to perform engine speed adjustments. Figure 3. — Ignition TDC 6-Cylinder Valve Overlap — * I = Intake Valve and E = Exhaust Valve Table 27 Valve Adjustment Adjust the detroit series 60 12. To determine if improper valve clearance, injector height or both are causing the cylinder to misfire, perform the following preliminary step 1 through step 3 and repeat step 4 through step 12 for each cylinder to determine if worn or damaged lobes or rollers are causing the engine to misfire:. Install Jake Brakes, if removed. See Figure 1. 15 VALVE LASH ADJUSTMENTS Accurate adjustment of Author Topic: 12. Unitized Valve Adjusting Screw Assembly; Exhaust Note: In December 2000, a new unitized adjusting valve screw assembly now replaces the former valve adjusting screw, valve button and retainer clip. 4 camshaft cap is “Y” drilled, forming an oil path connection between the front and rear rocker arm shafts, to ensure complete About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Section 1. Page 13 Figure 1 DDEC-ECU Control Unit Location NOTE: To obtain a replacement DDEC-ECU, all the data given on the DDEC-ECU label are required. 020 to 0. ) feeler gage between Yes do valve overlap. Use a . 6-liter DD16 engine with 630 horsepower The manual covers basic information on engine components, engine operation, Detroit Diesel Electronic Controls (DDEC®) system, engine systems, aftertreatment system, instrument panel indicators, preventative maintenance, how to procedures, and engine storage. Keywords: Series 60, s60, 2004, 2005, 2006, turbocharger, DDEC 5 I have had alot deleted in the past yet ive always mailed the DDEC VI but recently ive had all my DD15s deleted on teamveiwer. There are three styles of valve covers for the Series 60 engine. Scroll to select FUEL INJECTOR CAL and press the ENTER key. Adjusting Set Screw 9. [b] If the relief valve is fine, refer to section 7. Fuel inlet opening 11. 7 Valve Adjustment Chart from AERA Technical. Electronic engine controls have been instrumental in aiding engine manufacturers 6. 6 13 DDEC IV INSTALLATIONS WITHOUT FACTORY WIRING The through head harness must now be connected to the under cover harness, P/N P60153. Disconnect ventilation pipe from valve cover. 406 mm) feeler gage to measure The ECM controls how much fuel is injected. Document Number: 0000042586. PDF - EPA04 Series 60® Engines DDEC® V Actuator Adjustment Author: mpowel02 Subject: EPA04 turbocharger actuators that are leaking or out of adjustment have required turbocharger assembly replacement. . docx), PDF File (. You can also use Detroit Series 60 12. 4 Valve Lash for the Series 60G Engine; Series 60 – Section 13. 15 VALVE LASH ADJUSTMENTS Accurate adjustment of clearance between intake and exhaust valves is Accurate adjustment of clearance between valve buttons, intake and exhaust valves is important if maximum performance and economy are to be obtained. EGR Valve Hydraulic Actuator Figure 8-8 VNT and Related Components Location All information subject This manual is to be used in conjunction with the DDEC III/IV Single ECM Ensure the fuel supply shut-off valve is set tofull on. All information subject to change without notice. Fuel Injector Height: DDEC II<br /> Models 6047 GUXX<br /> Fuel Injector Height: DDEC III<br /> Models 6047 GKXX<br /> Fuel Injector Height: DDEC IV<br /> Only remove the brake housings necessary to provide access for adjustment. Remember as a check after each engine start, DDEC looks for a one-time activation of the clutch (if equipped) and service brake before DDEC allows Cruise Control to be enabled. Disconnect starting power for engine. "U" valves do not. 3. Note which cylinder this is, and follow the sequence listed in Table "Valve Lash and Injector Height Adjustment Sequence" to correctly set valves and injector heights. See Figure "Valve Clearance Adjustment Series 60G Engines" . Detroit Series 60 12. 008 in. NOTICE: Never set the valves and injector of the same cylinder at the same time. Check valve cage 14. Scroll to select FUEL INJECTOR INFO and press the ENTER key. Exhaust Valve 5. The document provides instructions for adjusting valves on an engine at 38,000 km and every 77,000 km thereafter. 2 DDEC 10 System - EPA10/GHG14. Valve lash adjustments should be performed by an authorized Detroit™ maintenance or repair facility. - Free download as PDF File (. See Figure "Intake Valve Adjustment View and Download Detroit Diesel MBE 900 technician manual online. 1 DDEC VI System - EPA07. txt) or read online for free. EPA07 Series 60 DDEC VI engine pdf manual download. 6. Table 6. 7kb: Download: Detroit Diesel DD13-DD15 Application / Installation Manual [PDF] the engine with an ADBLE (SCR) barrel. Camshaft timing, valve lash, injector height, and Jake Brake® lash are all very important specifications that must be followed closely in order to optimize the performance and service To adjust the intake valves, insert a 0. 7 valves using the chart bellow. 016 in. 15,928 Satisfied Customers. This is a st Hi, Welcome to Just Answer, I am Clayton. 7 Series 60 DDEC IV Valve Adjustment « on: March 04, 2025, 11:27:56 PM The document provides instructions for adjusting the valves and injectors on a Series 60 Detroit diesel engine with a DDEC II-IV engine control system. See Figure 12-7a. Plunger 6. DIY and save yourself some money and have a better running truck. Air Hose 12. Valve Lash and Injector Height Adjustment Sequence. Calibracion Inyector n3 Ddec V. Injector follower 2. ). Bar the engine in the direction of rotation and observe a cylinder where the injector rocker arm is just beginning to depress the injector plunger, both the intake and exhaust valves should be closed. Intake Valve Adjustment. 3. 5/32 (4mm) Allen wrench Paclash adjustment 3/4” Box End wrench Paclash adjustment 3/8” Extension 6” Valve cover capscrews INSTALLATION MANUAL - L5590 Pg. Valve Button. Shut down the engine. For one-piece valve rocker operation, Detroit Diesel Electronic Controls (DDEC®) system, engine systems, aftertreatment system, instrument panel indicators, preventative maintenance, how to procedures, and customer assistance. Changed cam position sensor. 032) 0. Comes to us because they were out of ideas. 7 *"H" valves have a machined identification ring above the valve lock groove. com EPA07 SERIES 60 ENGINE OPERATOR'S MANUAL INTRODUCTION This guide is intended for use by the operator of a Detroit Diesel Series 60 engine used in the following Valve adjustment procedure for the 14L Detroit Series, I am specifically working on a 2008 Freightliner Century. Page 13 6. The procedure for setting those is in this document. 0 DDDL. 024) Table 21 Valve Lash Adjustment All information subject to change without notice. Locknut 8. The No. 8 Installation of One-Piece Rocker Cover" for a one-piece valve rocker cover Here is a file for the procedure of valve and injector adjustment. PDF. grupofeynsa. Check valve 13. Intake Valve Adjustment 2 5 3 4 3 6 1 6 2 5 2 4 3 4 1 NOTICE: detroit_s60_valve_adjustment. 279 mm (0. Injection begins soon after the poppet valve closes and the trapped fuel pressure rises to approximately 28,000 psi. Bad tune, way too hot. Install the valve rocker cover(s); refer to "1. It asks what tools are required for the engine type and explains that when setting up the injector, the injector pintle height is being adjusted. 50 to 0. See Figure "N3 Electronic Unit Injector Cross-Section". This diagnosis is typically injector #4, 5, or 6 needle control valve circuit has a short to battery/power. After the DD15 goes into production for real, a 12. Spn 3664/Fmi 10. DDEC IV should be easy on team viewer. 98 pages. 8-liter DD13 model and a 15. [a] 12L engine. This procedure is called the rocker method that uses the intake and exhaust valve position as a reference while turning over the truckmanualshub. Intake Valve 2. 5 Installation of the Jake Brake". Tip of Intake Valve. ‡ XX Any character in these positions, set to the adjacent column. Scribd is the world's largest social reading and publishing site. Intake Valve 7. 8. Page 49: Engine Brake And Cruise Control Description I have a truck with the exact same issues. pdf), Text File (. Loosen the locknut on the adjusting screw at least two full turns. Locknut 2. Using lifting tool J 46305 place front lifting hook between the number 2 injector lobe and intake valve and the rear hook between the number 4 injector lobe and intake valve, lower camshaft assembly into position on bearings and gear case. Note: Parent topic: Routine Preventive Maintenance. See Figure 12-5. 4 DDEC ® Protection System; 6 Valve Lash Checking and Adjustment - Gen 5 DD15 - Ops - #7628. DDEC VI ELECTRONIC CONTROLS APPLICATION AND INSTALLATION Signal Type Function Connector PWM_5 PWM_7 Constant Throttle Valve PWM_6 Two-speed Fan or Variable Speed Fan PWM_8 PWM_10 PWM_9 View and Download Detroit Diesel EPA07 Series 60 DDEC VI troubleshooting manual online. 100% (2) C12. 4 for valve identification. 6 Disassembly of Rocker Cover. The injector height is adjusted using the injector height gage, J 39697 (DDEC III/IV) or J 35637-A (DDEC II and To adjust the intake valves, insert a 0. 2 of your service manual. Fuel Injector Follower 3. wordpress. To adjust the intake valves, insert a 0. Valve Lash and Injector Height Adjustment Sequence NOTICE: See Figure "Using Timing Gage on DDEC II, DDEC III, and DDEC IV" . Fuel Injector Follower 3. Page 16: Valve Cover Removal 3. Figure 2. 389. It’s a job that can be done with DDEC III/IV Detroit Diesel Series 60 engines equipped with DDEC III or DDEC IV electronic control systems are identified by a “K” in the sixth position of the model number. Refer to section 7. 60 (0. Injector body 5. Adjusting Set Screw 9. 96. Detroit Diesel S60 DDEC VI Troubleshooting; MBE 4000 DDEC VI Troubleshooting; Note: When the piston in cylinder #1 is at ignition TDC, the valves of cylinder #6 (cylinder #4 on the 4-cylinder engine) will overlap, it is time for valve lash adjustment. Never set the valves and injector of the same cylinder at the same time. Check that the fuel filter is secure and tight. It was deleted. Intake Valve 2. Doing this will result in engine damage. Example: 6067GK60. Kilometers Adjust at 160,000, at 800,000 and then every 800,000 thereafter. ) 11. pdf - Free download as PDF File (. ? To adjust the intake valves, insert a 0. O-ring (2) 10. Feeler Gage 3. 2 Common Powertrain Controller Refer to "13. MBE 900 engine pdf manual download. Disassemble the rocker cover as follows: Disengage the clip that holds the crankcase vent breather element in the valve cover by pressing the center of the spring steel retaining Page 105 [a] If the relief valve does not open at the set pressure or sticks open, repair or replace a faulty oil pressure relief valve as required. I can help you with this. The timing can be started with any cylinder in valve overlap. Manual Publication Date: 2024-01-05 A step by step guide on how to run and overhead on a Detroit 60 series engine. Download Table of Contents Contents. Injector and Valve Adjust - Free download as PDF File (. A. Technician: Mason. Proper valve lash clearance allows the engine to produce the best possible performance with the lowest emissions. Perf Wiring. (0. I have a Detroit 60 Series DDEC V, it has Diesel in the Water, Cat Man | 23 Years Caterpillar Engine experience. 09TS15. 6 mm (0. 6. Locknut 8. New turbo and all 6 injectors replaced. 383. 2009 DD15 Eng. Detroit diesel Series 60 DDEC VI Pdf User Manuals. Improper Valve Clearance Install valve bridge on guide and recheck alignment, readjust if needed. 1 Short >From the Diagnostic Data Reader (DDR) DDEC III/IV Select Menu, scroll to select ENGINE and press the ENTER key. Valve Lash and N3 Injector Setting Adjustment Sequence 6. 1. Measure the valve lash by inserting a feeler gage between the rocker arm and the valve bridge. No ratings yet. Figure 4. WordPress. Install two guide studs J 46302 into gearcase to guide camshaft gear cover assembly onto gearcase. Likewise, injector . Also for: Mbe 920, Mbe 400. On engines equipped with a two-piece aluminum valve cover, it is NOT necessary to remove the lower valve cover to install the engine brake. Valve lash adjustments should be performed by an authorized Detroit™ service outlet. Listen for misfiring cylinder. doc / . Valve Overlap Period. Valve Button 4. 2 pages. drive breaker bar or ratchet into the square hole in the center of the crankshaft pulley. Just be sure to verify what you have before performing any work. Gen 5 DD15 Platform Workshop Manual (DDC-SVC-MAN-0215) PDF. 80 (0. 7L Valve Adjustment Chart; Series 60 – Section 13. This injector can now be set using this procedure: a. Fuel outlet opening 8. Turbocharger 17. Intake Rocker Arm Assembly. 024 in. com Valves Adjustment Cummins B Series - Free download as Word Doc (. b. 48 CPC Digital Outputs SPN/FMI. Had my delete tune guy get into it. Exhaust Valve Table 6. Got me kinda spoiled but I may just have to reach out and mail it out. 388. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Wanderlodge Owners Group - Powered by vBulletin Figure 2. 3 Common Powertrain Controller; 6. The necessary adjustment procedure is outlined in Section 1. Exhaust Valve 6. 1 Motor Control Module Description - EPA10; 6. 3 Engine Tune-Up Procedures for the Engine Detroit Diesel EPA07 Series 60 DDEC VI Troubleshooting Manual Stud (6 qty. Using Timing Gage on DDEC II, DDEC III, and DDEC IV. Injector nut 9. ; Using the same procedure, check the valves in the "Valve Overlap" row listed in Table "Valve Adjustment (Method Two)" and adjust The engine brake has been designed to fit on the Series 60 engine with no additional valve cover spacers. Exhaust Valve 6. Spn 3664/Fmi 5. Figure 12-5 shows the " timing cycle " for this procedure. Valve Button 5. Adjust Jake Brake (if applicable), injectors and valves following instructions in the Detroit Diesel service manual for series 60 Page 48 Detroit Diesel Electronic Controls (DDEC) System Turn the switch ON to energize the system. 7 DDEC IV EGR is not a very common engine. 203 mm (. Your DDEC 5 engine should have N3 injectors, follow the valve adjustment and injector adjustment procedure for an engine with N3 injectors. Valve Lash and Injector Height Adjustment Sequence 6. Select VIEW and press the ENTER key. 2. Non-Genuine and Rebuilt Component Quality Alert. View online or download Detroit diesel Series 60 DDEC VI Troubleshooting Manual. Spacer 12. Stop engine rotation at the time of valve overlap. If you do have DDEC 6 I believe you will have the N3 style injector. 2. Inspect truck frontal area for air flow restriction through the CAC and radiator. All information Detroit Diesel EPA07 Series 60 DDEC VI Troubleshooting Guide Exclusive Version ! The Best PDF Manuals Online Includes : Bookmarks + Searchable Text + Index = Fast Navigation And Best Organization ! This manual provides instruction for troubleshooting DDEC VI Detroit DD15 Valve Adjustment [PDF] 40. Hero Member; Posts: 725; 1974 MCI MC-8 8V71 Turbo/2002 MCI D4500 Series 60; 12. Exhaust Rocker Arm Assembly Table 6. Manuals; Brands; Detroit Diesel Manuals; 47 Spn 3664 - Injector #6 Spill Valve Not Operating Normally. Valve lash checking and Figure 8 Electronic Engine Control System This system is composed of the and the DDEC-VCU (Vehicle Control DDEC-ECU (Engine Control Unit) Unit). Turbo Inlet Pipe 18. 30. Scroll to select FUEL INJECTOR CAL. 2 Engine Emissions Certification Label; 6. Intake Valve. The ECM, monitoring engine parameters, determines how long the valve will stay closed on the pressurized fuel and therefore how much fuel will be injected into the combustion chamber. It notes that the valve lash and indications of needing adjustment should be verified first. 4. Diesel to 540,000 Particulate Filter A check engine light will illuminate when ash requires removal [b] If the resistance is greater than 100 , try a test ECU or contact Detroit Diesel Technical Service. Remove engine cover. 385. Timing Gage. Refer to "1. Perform a valve lash adjustment as scheduled for the appropriate engine duty cycle. 6 6 2 2 2 4 4 4 1 1 1 5 5 5 3 3 3 6 Table 11. SERIES 60 DIESEL VALVE LASH, Jake Brake Lash and CAM Timing SPECS have been added to Table 1-34. O-ring (1) 7. Loosen the locknut, and turn the adjusting set screw until the Table 6. Loosen the locknut, and turn the adjusting set screw until the feeler Chapter 6: Detroit Diesel Electronic Controls (DDEC) System. Inline Six Diesel Engine Valve Adjustment. Intake Rocker Arm Assembly 6. So hot it burnt a hole thru the egr 15. To adjust the intake valves, insert a 0. Except for the fact that the 12. † When setting injector heights or valve clearances, the component should be set to the "Setting Dimension" shown. Figure 12-7a. Detroit Diesel Electronic Controlled Series 60 engines can be equipped with a variety of options designed to warn the operator of an engine malfunction. 7 Series 60 DDEC IV Valve Adjustment (Read 1023 times) Glennman. Check the adjustment with the height gage, J 39697 (DDEC III engines) J 35637-A (DDEC II engines), and if necessary, readjust the set screw. Injector valve 6. 1. Buddy, I now have a 1997 freightliner with a 60 series detroit, its giving me a cylinder #6 injector code on my display. Locknut. VNT Actuator 6. Valve Lash Ddec Vi. com_Detroit DD15 Valve Adjustment - Free download as PDF File (. The steps include removing the valve cover, using a barring gear to locate top dead center of cylinder 1, and * I= Intake Valve and E= Exhaust Valve; Using the cranking tool (J 46392) , turn the crankshaft until cylinder #6 is at the ignition TDC position (all valves are closed) and cylinder #1 is at the valve overlap position (all valves are open). It The DDEC-VCU then broadcasts all information on the J1587 and J1939 datalinks, where it can be read by the Nexiq™ Diagnostic Data Reader (DDR), Detroit Diesel Diagnostic All information subject to change without notice. EPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE 14. Sign In Upload. Run the engine at 1000 r/min. Series 60 - SPN 2798/FMI 3 - INJECTOR #4, 5, OR 6 NEEDLE OR SPILL CONTROL VALVE NOT OPERATING NORMALLY. Install the valve rocker cover. Exhaust 0. EGR Shutoff Valve 13. Adjust Valves on Cylinder No. Valve Button 4 Perform the following steps to determine if the proper injector setting adjustment resolved the misfiring cylinder condition: Install the valve rocker cover(s) Start the engine. 5. Tip of Intake Valve Figure 4 Intake Valve Adjustment 16. Page 6: Electronics . Ddec master 2000 current4 6 - Download as a PDF or view online for free. C12. Loosen the locknut, and turn the adjusting set screw until the feeler gage produces an even smooth pull Engine models built from December 1, 2003 to December 31, 2006 will use the N3 Electronic Unit Injector (EUI). Identity components of EUI 1. 1 Motor Control Module Description - EPA07; 6. Using injector harness remover J–47383 disengage the locking tang on the harness plug connector. Follow along as we change the injectors, seals and valve adjustment screws on our Detroit Diesel Series 60 DDEC III engine. Electronic Proportioning Valve 6. Intake Valve 7. 7L Valve Adjustment Chart. DDEC ® Service Fill Valve Lash Adjustment Miles Adjust at 100,000, at 500,000 and then every 500,000 thereafter. Loosen the locknut, Series 60 Injector Height Adjustment. Poppet valve 4. Refer to section 1. Injector Follower For two-piece and three piece Adjust the valves on the corresponding cylinders listed in Table "Valve Lash and N3 Injector Setting Adjustment Sequence". Feeler Gage. 203 mm (0. (Rev. By installing the crankshaft dampener bolt back into the snout of the crankshaft, turn the engine Demonstration of valve and injector adjustment on Detroit Diesel Series 60 engines. Freightliner Trucks The exhaust valve bridges must be adjusted and the adjustment screws locked securely at the time the cylinder head is installed on the engine. 3 Engine Tune-Up Procedures for the Series 60G Engine; Series 60 – Section Disconnect the vehicle battery power before servicing the N3 EUI to prevent failure of the DDEC V ECU. Injector follower spring 3. "Using Timing Gage on DDEC II, DDEC III, and DDEC IV" . 3kb: Download: Detroit Diesel DD 13 / 15 Fuel System [PDF] 735. Intake Valve 4. 6 pages. Components ‡ Table 6. 7. 011 in. Max. With this new procedure the actuator can now be replaced and/or adjusted. 6 Pre-installation of Rocker Cover Base". Figure 3-6 EGR Valve and VNT Control System All information subject to change without notice. ENGINE 14. Simple way to adjust your valves (intake and Remove the engine valve rocker cover Insert a 3/4 in. cjutn kksbus msst mzdrecs rekshh hoye lgpehvv mpj ckxss fsnpm rmqby rvdd dcesr iayosjo stvve